Streamlining CNC Operations Using 3DEXPERIENCE NC Shop Floor Programmer

Introduction:
The 3DEXPERIENCE platform’s Shop Floor Machining helps to connect the virtual and real-world production environments. It enables you to use your 3D models to immediately design, optimize, and validate NC (Numerical Control) programs. Discover how 3DEXPERIENCE’s NC Shop Floor Programmer simplifies and improves CNC programming. Create programs, simulate, and import designs with ease!

key features:

Machine and Tool Management: Easily adjust your tools and machines to meet your unique requirements.
Define the stock material you’ll be using in order to ensure realistic simulations and outcomes.

NC Program Creation: Produce comprehensive NC programs in a timely manner. The software expedites the programming process by identifying machinable characteristics and reusing prior procedures.

Simulation and Validation: Before they occur on the shop floor, use sophisticated simulations to test your programs for possible problems like accessibility and collisions.

NC Code Generation: Produce accurate NC code automatically, minimizing mistakes and guaranteeing effective machining processes.

Step-by-step process of using the NC Shop Floor Programmer in 3DEXPERIENCE SOLIDWORKS:

Step 1: Access the NC Shop Floor App

• Start by logging into the 3DEXPERIENCE platform with your credentials.
• Once inside the dashboard, navigate to the “Apps” section.
• Search for and open “NC Shop Floor Machining.”

Step 2: Load Your 3D Model

• To begin machining operations, import your 3D model—typically designed in SOLIDWORKS or CATIA.
• Click “Import Model”, select your file format (e.g., STEP, IGES, CATPart), and load the geometry.

Step 3: Select the Machine Type

• Choose the appropriate machine configuration, such as a 3-axis mill, 5-axis machine, or CNC lathe, based on your manufacturing needs.

Step 4: Define Part and Stock Material

• Specify the machining part and define the raw stock material dimensions and placement.

Step 5: Set Up Machining Tools

• Specify the machining part and define the raw stock material dimensions and placement.

Step 6: Recognize Machining Features

• Use automatic or manual feature recognition to identify elements like pockets, holes, slots, and faces to be machined.

Step 7: Create Toolpaths

• Generate toolpaths based on the recognized features.
• The system can automatically create them, but manual editing is also possible for customization.

Step 8: Run Machining Simulation

• Simulate the toolpaths to visually verify the machining sequence, tool behavior, and potential collisions.

Step 9: Export CNC Program (G-code)

• Once the simulation is validated, export the G-code required by the CNC machine.
• Save and transfer the file to the CNC controller.

Step 10: Monitor the Process

• After sending the program to the machine, you can monitor the progress and make adjustments, if necessary, directly from the app.

Step 11: Collaborate Share & Save

• You can share your work with team members in real-time, so they can review and provide feedback.

Benefits:

• Increased Efficiency
  Optimize machining operations with automation and reusable templates, significantly reducing programming time and effort.
• Higher Accuracy
  Leverage digital simulations to validate toolpaths and detect potential issues early minimizing costly errors on the shop floor.
• Integrated Workflow
  Seamlessly link design and manufacturing data to ensure consistency, reduce manual rework, and improve overall process reliability.
• Real-Time Collaboration
  Take advantage of cloud-based tools to enable team collaboration from any location, promoting faster decision-making and better communication.

Conclusion:

The Shop Floor Machining module on the 3DEXPERIENCE platform is a robust solution designed to enhance manufacturing efficiency and precision. By integrating advanced simulations, automated programming tools, and a collaborative cloud environment, it enables seamless transitions from design to production. This ensures high-quality results, reduces lead times, and supports streamlined, error-free operations on the shop floor.

We Urge You To Call Us For Any Doubts & Clarifications That You May Have. We Are Eager to Talk To You

Call Us: +91 7406663589